Pellet Production Line for High Moisture Materials: Solve Granulation Pain Points with Efficient & Stable Solutions

Pellet Production Line for High Moisture Materials: Solve Granulation Pain Points with Efficient & Stable Solutions

In fertilizer and cat litter production, high moisture materials (such as fermented organic fertilizer raw materials with 60%-80% moisture content, wet soybean residue, and wet bentonite) are common but bring significant challenges to traditional granulation processes.

Low granulation rate, material adhesion to equipment, high energy consumption from repeated drying, product caking, and failure to meet environmental standards have become major pain points restricting enterprise development. A professional and targeted pellet production line for high moisture materials has thus become the key to breaking production bottlenecks and an urgent demand for enterprises pursuing efficient production.

1. High Moisture Material Granulation Pain Points Highlighted, Professional Solutions Urgently Needed

In cat litter production, high-moisture raw materials such as soybean residue and wood fiber, when directly used for granulation, easily cause uneven particles, fragility, and low water absorption. Additionally, treating wastewater and waste gas generated during processing is difficult, posing significant environmental risks.

2. Core Technical Requirements for High Moisture Material Granulation: Why Ordinary Production Lines Fail to Adapt?

Secondly, high moisture materials have strong viscosity, making them prone to adhering to equipment inner walls and roller surfaces. Ordinary equipment without special anti-adhesion treatment exacerbates clogging and uneven granulation. Thirdly, dehydration of high moisture materials consumes substantial energy, and ordinary lines often suffer from “high energy consumption and low output” due to unoptimized processes, increasing production costs significantly.

3. Targeted Breakthroughs: Core Technical Highlights of Pellet Production Line for High Moisture Materials

The customized dehydration module is the core of the line. Equipped with a high-efficiency rotary drum dryer and low-temperature dehumidification device, it adopts a multi-layer heat exchange structure for full heat contact. Patented temperature control technology precisely adjusts drying parameters based on material characteristics, stably reducing moisture content to the ideal 20%-35% range. Compared with traditional equipment, dehydration efficiency is increased by 30% and energy consumption reduced by 25%.

Anti-adhesion molding design is fully upgraded. Core granulation equipment such as disc granulators and double roller granulators use special wear-resistant liners and anti-adhesion coatings. Combined with an intelligent material distribution system, they prevent local agglomeration, raising particle formation rate to over 90% with uniform size.

The closed-loop production process integrates crushing, mixing, dehydration, granulation, cooling, screening, and packaging. Materials are transported via sealed pipelines to avoid secondary moisture absorption, ensuring stable quality. The closed-loop design also reduces environmental pollution from dust and waste gas.

Environmental protection adaptation design meets global standards. Complete waste gas purification and wastewater recycling devices ensure emissions meet European, American, and Southeast Asian standards, while wastewater is recycled to achieve zero discharge, saving water resources and reducing treatment costs.

4. Dual-Industry Adaptation: Practical Application Scenarios of Pellet Production Line for High Moisture Materials

The pellet production line for high moisture materials boasts strong adaptability, widely applying to fertilizer and cat litter production.

In fertilizer production, it is particularly suitable for high-moisture raw materials such as fermented organic fertilizer, bio-organic fertilizer, and compound microbial fertilizer. It efficiently dehydrates materials and produces high-strength particles that retain nutrients, with no caking. Low-temperature dehydration preserves beneficial microorganisms in bio-organic fertilizers. Production capacity ranges from 0.5t/h to 50t/h, meeting needs of small, medium, and large enterprises. Whether producing small-batch high-end cat litter or large-scale ordinary cat litter, the pellet production line for high moisture materials can flexibly meet production demands.

In cat litter production, it perfectly adapts to wet soybean residue, wood fiber, and wet bentonite, suitable for eco-friendly cat litters like tofu, mixed, and bentonite cat litter. It produces uniform, highly absorbent, and non-friable particles, meeting market demand for environmental protection. The finished product qualification rate exceeds 95%, supporting market expansion.

5. Strength Endorsement: Why Choose LANE’s Pellet Production Line for High Moisture Materials?

Choosing a reliable manufacturer is crucial for equipment performance and long-term development. Henan LANE Heavy Industry Technology Co., Ltd., with over 20 years of experience in R&D, production, and sales of fertilizer and cat litter equipment, has become a preferred global partner with strong strength and quality services.

LANE has profound industry experience and technical accumulation, holding over 15 patents related to high moisture material granulation. Its 12,000-square-meter factory with professional workshops and advanced equipment ensures product quality and delivery cycles.

Customization capabilities meet individual needs. LANE’s professional R&D team communicates deeply with customers, conducts free granulation experiments, and provides data reports to design a pellet production line for high moisture materials perfectly matching their requirements.

Comprehensive after-sales support guarantees worry-free production, maximizing the service life and investment return of the pellet production line for high moisture materials. A 5-year warranty covers free part replacement for quality issues. The 24/7 expert consultation team and on-site technical support ensure stable operation of the production line.

6. Customer Testimonials: Practical Cases Verify Solution Reliability

The quality and effectiveness of LANE’s pellet production line for high moisture materials have been fully verified in practical applications, winning wide acclaim.

A Southeast Asian organic fertilizer enterprise, using fermented livestock manure (72% moisture) as raw material, struggled with low granulation rate, high energy consumption, and environmental non-compliance. After cooperating with LANE, a customized 8t/d production line was adopted. The line achieved integrated dehydration and granulation, with particle formation rate reaching 92% (37% higher than traditional lines), energy consumption reduced by 28%, and emissions meeting local standards. Production efficiency and product quality improved significantly, helping the enterprise capture more market share.

7. Conclusion: Choose a Professional Production Line for Efficient and Worry-Free High Moisture Material Granulation

High moisture material granulation has long restricted the development of fertilizer and cat litter enterprises. Pain points like low granulation rate, high energy consumption, poor quality, and environmental non-compliance seriously affect efficiency and competitiveness. The emergence of pellet production line for high moisture materials has targeted these issues, bringing new development opportunities.

LANE’s pellet production line for high moisture materials, with advanced technologies such as customized dehydration, anti-adhesion design, closed-loop processes, and intelligent control, perfectly adapts to both industries. Backed by over 20 years of experience, industrial-trade integration, customization capabilities, and comprehensive after-sales service, LANE is a reliable global partner.

If your enterprise is troubled by high moisture material granulation, choose LANE’s solution. We provide personalized plans, free experiments, and full-cycle technical support to help you break bottlenecks, improve efficiency, reduce costs, and achieve sustainable development. Let’s work together to create a better future for the fertilizer and cat litter industry!