Crystal Cat Litter Production Line
Why choose our crystal cat litter production line?
✅ Premium Equipment Built to Last
Stainless Steel Core: Reactors and dryers use 316L stainless steel (4x corrosion resistance vs. standard steel).
Wear-Resistant Components: Tungsten carbide blades and ceramic-lined hoppers ensure 10,000+ hours of wear-free operation.
Global Brand Parts: Siemens PLCs, SKF bearings, and ABB motors guarantee reliability.
✅ Training & Setup:
48-Hour Fix Promise: Global spare parts network.
Free on-site operator training (multilingual manuals + video guides).
30-day production line commissioning guarantee.
No Hidden Costs:
Lifetime free process upgrades.
Custom packaging branding at no extra charge.
Certifications: ISO 9001, CE, FDA-compliant production.
Our Core Advantage: More than just equipment, more than a lifelong partner
✅ 200+ successful cases worldwide -- Serving customers in the United States, Southeast Asia, the Middle East and other regions, the equipment has been running stably for more than 50,000 hours, and the failure rate is 60% lower than the industry average.
✅ 24/7 worry-free after-sales service -- Engineer team responds in 30 minutes and arrives at the site in 72 hours; provides lifelong spare parts supply and remote diagnostic service.
✅ Turnkey project commitment -- Transparent progress tracking from drawing design to mass production delivery, signing a contract that locks the delivery cycle, and pay for delays on a daily basis.
Crystal cat litter machine
Production
Power Requirements
LANE’s Double Roller Granulator is engineered for high-precision dry granulation, specifically optimized for producing crystalline cat litter from hygroscopic materials like silica gel or mineral-based compounds. Featuring dual counter-rotating rollers with adjustable gap control (0.5–5 mm), it compresses raw powders into ultra-smooth, dense, and uniformly shaped granules with minimal dust generation. Ideal for achieving high-clarity, low-waste granules with superior moisture absorption and odor control performance.
Double Roller Granulator
| Core Parameters | |
|---|---|
| Model | DRG-200 |
| Production Capacity | 1.2-2.8 TPH |
| Pellet Shape | Oval/Flat-round (mold customizable) |
| Roller Diameter | 200 mm |
| Roller Pressure | 50-200 kN (adjustable) |
| Motor Power | 30 kW |
| Pellet Size | 1.5-5 mm |
| Advanced Features | |
| Roller Surface | Hard chromium plating (HRC 60+) |
| Pressure Control | Hydraulic adjustment system |
| Anti-sticking Design | Teflon-coated scraper blades |
| Control Interface | HMI + Pressure monitoring |
| Compatibility | |
| Material Types | Silica gel powder, mineral composites |
| Moisture Content | 3%-8% |
| Pellet Hardness | ≥85N (adjustable) |
Production
Power Requirements
LANE’s Hammer Mill Crusher is engineered for high-efficiency coarse-to-fine grinding of raw materials, making it an essential component in tofu cat litter production lines. Equipped with heavy-duty rotating hammers, wear-resistant screens, and a robust steel frame, it ensures rapid and uniform pulverization of plant-based residues like soybean meal into fine, consistent powders.
Hammer Crusher
| Core Parameters | |
|---|---|
| Model | HC-800 |
| Processing Capacity | 2-5 TPH |
| Motor Power | 45 kW |
| Rotor Diameter | 800 mm |
| Rotor Speed | 1500 rpm |
| Feed Size | ≤50 mm |
| Discharge Size | 0.5-3 mm (20-80 mesh adjustable) |
| Advanced Features | |
| Hammers Material | High-manganese steel (replaceable) |
| Screen Mesh | Perforated stainless steel screen |
| Dust Control | Built-in cyclone separator |
| Safety Design | Overload protection + Vibration sensor |
| Compatibility | |
| Material Types | Soybean residue, plant fibers, biodegradable materials |
| Moisture Content | ≤15% |
| Output Application | Tofu cat litter granulation feed |
Production
Power Requirements
LANE’s Rotary Drum Drying & Cooling System combines high-efficiency thermal processing with rapid cooling for industries like cat litter, biomass, feed, and chemicals. The rotating drum design ensures uniform heat distribution and continuous material flow, reducing moisture content by up to 80% while preserving material integrity. Its modular cooling section rapidly stabilizes product temperature for safe storage or downstream processing.
Drying/Cooling System
| Core Parameters | |
|---|---|
| Model | RDCS-1200 |
| Processing Capacity | 2.5-4 TPH |
| Drum Diameter | 1200 mm |
| Drum Rotation Speed | 3-8 rpm |
| Drying Temperature | 80-220°C |
| Cooling Capacity | ≤40°C output |
| Total Power | 85 kW |
| Advanced Features | |
| Heat Source | Gas burner / Electric heater |
| Dust Control | Cyclone + Bag filter |
| Control System | PID temperature control |
| Compatibility | |
| Material Types | Bentonite granules, fertilizer pellets |
| Input Moisture | ≤18% |
Production
Power Requirements
LANE’s Vibrating Screening Machine delivers precision separation and grading for cat litter granular. Utilizing high-frequency vibration and customizable screen meshes, it efficiently sorts particles by size while minimizing clogging and material loss. The robust steel construction and dynamic balancing system ensure smooth operation with low noise and energy consumption.
Vibrating Screen Machine
| Core Parameters | |
|---|---|
| Model | LAVS-1800 |
| Processing Capacity | 5-15 TPH |
| Screen Size | 1800×4800 mm |
| Vibration Frequency | 800-1500 rpm |
| Power | 5.5 kW |
| Decks | 1-3 layers |
| Screening Efficiency | ≥95% |
| Tilt Angle | 15°-25° (adjustable) |
| Advanced Features | |
| Screen Mesh Material | Stainless steel / Polyurethane |
| Drive Type | Dual vibration motors |
| Spring System | Rubber damping springs |
| Compatibility | |
| Material Types | Bentonite granules, fertilizer, minerals |
| Particle Size Range | 0.1-20 mm |
Production
Power Requirements
LANE’s Fully Automatic Packaging Machine revolutionizes bulk material packaging with seamless automation, high-speed operation, and unmatched accuracy. Designed for powders, granules, liquids, and irregular solids, it integrates weighing, filling, sealing, and labeling into a single streamlined process.
Automatic Packaging Machine
| Core Parameters | |
|---|---|
| Model | LAPM-120 |
| Packaging Capacity | 200-400 bags/hour |
| Weighing Range | 5-25 kg/bag |
| Weighing Accuracy | ±0.2% |
| Power | 7.5 kW (main drive) |
| Bag Dimensions | 300-600 mm (L) × 200-400 mm (W) |
| Air Pressure | 0.5-0.7 MPa |
| Advanced Features | |
| Control System | PLC + Touch Screen |
| Sensors | Photoelectric, load cell |
| Material Contact Parts | Stainless steel |
| Compatibility | |
| Material Types | Bentonite cat litter, fertilizer pellets |
| Bag Types | Valve bags, open-mouth bags |
| Operating Environment | Humidity ≤80%, Temp: -10°C~40°C |
From material to
uses, know it here.
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01Raw Materials
High-purity silica gel (porous silicon dioxide) serves as the primary raw material for crystal cat litter production. Optional fragrance or antimicrobial agents may be incorporated for enhanced odor control.
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02Process
Silica gel is processed into uniform microporous beads through a chemical synthesis and curing method. The beads are washed, dried, and sorted by size (2-5 mm) using precision sieves. Coloration or scent infusion occurs during a controlled coating phase. Final products are vacuum-packed in moisture-resistant, transparent packaging to maintain clarity and functionality.
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03End Use
Crystal cat litter excels in ultra-high moisture absorption (up to 300% of its weight), odor neutralization through molecular adsorption, and dust-free performance. Its non-clumping, long-lasting formula reduces waste frequency, ideal for low-maintenance households and allergy-sensitive environments.
Why Choose Us?
Why Choose Us?
Comprehensive After-Sales Service System
Free Equipment Trials
Proven Cat Litter Production Line Solutions
